Senior Controls Engineer

POSITION SUMMARY:

We are seeking an experienced and innovative Senior Controls Engineer to join our team. This role involves working closely with our Equipment Designers to develop custom automation solutions for production operations. The ideal candidate will have a strong background in PLC programming, sensor integration, motor control, wiring, and electrical schematics, along with a passion for creating innovative designs and solutions. The Senior Controls Engineer will also be responsible for troubleshooting existing equipment, including those developed externally, and ensuring seamless integration into our operations.

ESSENTIAL FUNCTIONS OF THE POSITION:

• Design, develop, and implement control systems for custom automation equipment, working closely with Equipment Designers.
• Program and configure PLCs, microcontrollers (e.g., Arduino), and other automation devices to meet specific production requirements.
• Develop and interpret electrical schematics for control systems, including wiring, circuit design, and component selection.
• Integrate sensors, motors, and other hardware components to create efficient and reliable automation systems.
• Innovate new designs and solutions to improve existing processes or create new automated systems.
• Perform software validation and ensure compliance with industry standards and internal quality requirements.
• Troubleshoot and resolve issues with existing equipment, including systems developed by third parties, to optimize performance and reliability.
• Collaborate with cross-functional teams, including mechanical and equipment designers, to ensure seamless integration of control systems.
• Stay current with emerging technologies in control systems, electronics, and mechatronics to enhance automation capabilities.
• Provide technical guidance, mentorship, and support to junior engineers and technicians as needed.
• Develop and maintain documentation, including specifications, validation protocols, and maintenance procedures.

ADDITIONAL ESSENTIAL FUNCTIONS OF THE POSITION:

• Regular and predictable work performance
• Ability to work under fast-paced conditions
• Ability to make decisions and use good judgement
• Ability to prioritize various duties and multitask as required
• Ability to successfully work with others
• Additional duties as assigned

BASIC QUALIFICATIONS:

• Associates degree in Electrical Engineering, Mechatronics, Automation Engineering, or a related field.
• 5+ years of experience in controls engineering, with a focus on PLC programming, sensors, and motor control.
• Proficiency in programming PLCs (e.g., Siemens, Allen-Bradley, Mitsubishi) and microcontrollers (e.g., Arduino, Raspberry Pi).
• Strong knowledge of electrical schematics, circuit design, and wiring practices.
• Experience with software validation and compliance in an industrial or manufacturing environment.
• Demonstrated ability to innovate and create custom automation solutions.
• Strong troubleshooting skills for both hardware and software issues.
• Experience with mechatronics, integrating mechanical, electronic, and control systems.
• Familiarity with industrial communication protocols (e.g., Modbus, Profibus, Ethernet/IP).
• Excellent problem-solving skills and attention to detail.
• Strong communication and collaboration skills, with the ability to work effectively in a team environment.

PREFERRED QUALIFICATIONS:

• Bachelors degree in Electrical Engineering, Mechatronics, or a related field.
• Experience in developing control systems for high-speed or complex manufacturing processes.
• Knowledge of machine learning or AI for control systems.
• Certification in control systems or automation (e.g., Certified Control Systems Technician - CCST).
• Experience with robotics or robotic integration in manufacturing.

OTHER REQUIREMENTS:

• Ability to regularly walk, sit, or stand as needed
• Ability to occasionally bend and push/pull as needed
• Ability to pass pre-employment drug screen and background check

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